We know how frustrating it can be to tackle fraud and lost inventory—it can feel like playing an endless game of whack-a-mole. For a company like Happy Returns, managing these risks across thousands of open-box return drop-off locations adds another layer of complexity. But we’ve made it our mission to perfect the process.
That’s why we’ve built a system that helps ensure every return makes it where it needs to go, quickly and accurately. Our technology is designed to make returns easier and more secure, helping retailers like you stay ahead.
Plus, it’s not just about cutting down on fraud. Our solution helps boost your bottom line by reducing costly issues like lost inventory and customer support time. Whether you’re an SMB or a large enterprise, Happy Returns scales with your business, keeping operations efficient and your customers happy.
Let’s take a look at how it all works and what steps you can take next.
1. Catching fraud right at the start of the return process
Mitigating fraud at the top of the returns funnel eliminates the chain reaction of cost and manual time spent correcting fraud.
Happy Returns starts protecting your operations the moment a return is initiated. Through our Return & Exchange Portal, we implement stringent criteria that prevent suspicious returns from entering your supply chain.
We automatically block or flag high-risk returns, like those from known fraudsters or instant refunds on expensive items, for a closer look.
We are constantly analyzing patterns and trends to understand the signs of fraud and continue to evolve our response. This proactive approach helps limit fraudulent returns before they happen.
Our 2023 Returns Happen Study shows that 99% of retailers view returns fraud as a significant issue, with 69% calling it a very significant problem. Yet, only 51% incorporate fraud protection into their returns processes.
2. Patent-pending verification at Return Bar® locations
Since box-free returns are done in person and the items are visible at drop-off, it helps prevent obvious fraud—like returning a box of rocks instead of shoes. Shoppers are also less likely to return damaged or heavily worn items when handing them directly to an actual person.
What makes us unique? We go the extra mile to make sure every return is correct, and we do it in two smart ways. For the roughly 70% of items with barcodes, each item is scanned at the store or Return Bar®. For items without barcodes—because the item never had one or the shopper left the polybag at home—Happy Returns’ patent-pending system requires the store associate to identify items by selecting them from a group of images of other related products sold by that retailer.
These methods enable Happy Returns to avoid over-crediting returns for items that are not present or different from those originally purchased.
3. Enhanced tracking to prevent inventory loss
Inventory loss during the return process is a common challenge, but Happy Returns addresses this with meticulous tracking.
From the moment a returned item reaches the Return Bar®, it’s carefully scanned and tracked at every step. We scan the item itself, then scan it again when it’s bagged, and further scan the larger box it’s placed into, linking the item and box together in our system. This process continues as the box is shipped to a Return Hub, moved through our warehouse, palletized, loaded onto a truck, and finally dropped off at your warehouse. Every detail is covered.
This detailed tracking process minimizes the risk of lost inventory and helps ensure that every item is moving through our process as quickly as possible.
4. Automation and accuracy at Return Hubs
At our Return Hubs, sortation robots and advanced processing tools further enhance security and help ensure that returns are handled with precision.
Our system scans the bagged returns at every touchpoint, allowing for real-time monitoring of quality and efficiency, which helps us quickly address any vulnerabilities that could lead to loss.
5. Double-checking every pallet before it ships out
Before returns are shipped back to your facility, we verify that all items are correctly assigned to their respective shipments. This software-driven process minimizes the risk of misrouted or lost inventory, ensuring that every item is securely returned to your warehouse. For instance, if a box makes it on the wrong retailer’s pallet, our system sends an alert before it has a chance to leave the Return Hub.
6. Our team is always on the lookout for fraud and loss
It’s not just about tech—we’ve got dedicated teams who are always keeping an eye on fraud and finding new ways to stop inventory loss.
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Our Loss & Fraud Team actively investigates suspicious activity and spearheads initiatives to further reduce risks.
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The Return Bar® Management Team collaborates with drop-off location partners to maintain high standards and investigate any potential issues.
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Our Hub Quality Team closely monitors KPIs and conducts audits in our warehouses to ensure that every step of the process is performing at a high level.
Spotting risk early:
How we helped prevent partner loss
Our system flagged a sudden spike in returns without bag IDs, which prompted us to investigate. Upon contacting the locations, we discovered that a partner-wide scanner replacement project had unintentionally disrupted the process, affecting not just Happy Returns but their entire operation. Thanks to our early detection, we were able to collaborate with the partner to start resolving the scanner issue within a week.
7. Comprehensive reporting for swift issue resolution
Our innovative software enables proactive and reactive measures to address any issues that arise, which include:
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Exception reporting quickly flags operational problems at Return Bars® and Return Hubs
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Loss reporting classifies shrinkage by process step, guiding ongoing improvements.
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Fraud reporting highlights unusual shopper activity, allowing us to block fraudulent emails and conduct thorough audits.
Help safeguard your business and elevate your returns experience
At Happy Returns, we’re committed to helping enterprise retailers reduce return fraud and prevent inventory loss through our comprehensive, tech-driven solutions. By continuously improving our processes, we empower retailers to offer instant refunds and exchanges at drop-off, which drives adoption and customer satisfaction.
As we look to the future, we’re excited to implement RFID technology in 2025, enhancing our ability to track and manage returns with even greater precision. Our partnership with UPS strengthens our capacity to monitor boxes in transit, ensuring that our network remains secure and dependable every step of the way.